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Acoustic & Electronics Mesh · IEC 60079-1 (Ex d) designs · Application guide

What Is Gas Sensor Sintered Flame-Arrestor Cap Used For?

Close-up of an industrial gas detector sensor head with a cylindrical sintered stainless steel flame arrestor cap

Gas Sensor Sintered Flame-Arrestor Cap is used primarily for letting target gas diffuse to a catalytic or infrared sensor while the sintered metal cap stops a flame inside the sensor head from reaching the outside atmosphere. This page lists the industries and assemblies where it is specified, the selection criteria that matter for each application, handling and installation practice, and the cases where a different mesh, screen or filter type is the correct choice. It is supplied to IEC 60079-1 (Ex d) designs.

Typical Applications for Gas Sensor Sintered Flame-Arrestor Cap

Where Gas Sensor Sintered Flame-Arrestor Cap is specified and bought:

  • Fixed gas detector OEMs: flameproof (Ex d) sensor heads for refineries and chemical plants.
  • Mining: methane sensor heads for underground monitoring.
  • Portable & personal monitors: compact sensor inlet caps.
  • Boiler rooms & commercial kitchens: combustible gas detectors.

How to Specify Gas Sensor Sintered Flame-Arrestor Cap for Your Application

  • Porosity: Finer porosity (10–20 µm) gives better flame quenching but slower gas diffusion; the sensor maker specifies the window.
  • Material: SS316L sintered powder or multi-layer mesh, resistant to H2S and humidity.
  • Certification: The cap is part of the certified flameproof assembly — substitutes must be identical.
  • Standard: Quote IEC 60079-1 (Ex d) designs and the size designation from the table on the product page, plus any value you changed in the technical drawing.

Handling & Installation Practice

  • Protect the cap from paint, oil mist and water spray with the sensor's weather guard.
  • Bump-test after cleaning or any physical impact.

Common Selection Mistakes with Gas Sensor Sintered Flame-Arrestor Cap

  • Fitting a non-certified cap, which voids the Ex certification.
  • Letting dust or oil foul the cap, which slows response and under-reads concentration.

Where Gas Sensor Sintered Flame-Arrestor Cap Is Not the Right Choice

Not a liquid filter or a dust filter for heavy particulate — use a separate pre-filter.

If This Construction Is Not the Right Fit

Closely related mesh types for the same duty — compare open area, aperture range and cleanability before you commit.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

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Set the size and options in the drawing above, then send the exact configuration straight to this form.

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Specification
Business Information

Dimensions & Specifications (IEC 60079-1 (Ex d) designs)

SizeOuter diameter (mm)Length (mm)Micron rating (u00b5m)Media
Cap 16161020Sintered SS316L powder
Cap 20201240Sintered SS316L powder
Disc 1212210Sintered 5-layer mesh

Frequently Asked Questions

What is Gas Sensor Sintered Flame-Arrestor Cap used for?

Letting target gas diffuse to a catalytic or infrared sensor while the sintered metal cap stops a flame inside the sensor head from reaching the outside atmosphere.

Why do gas sensors use sintered metal caps?

The porous metal lets gas through but cools and quenches any flame, making the head flameproof.

Does a blocked sintered cap affect readings?

Yes — response slows and readings can be low; test and replace fouled caps.

Can I replace a gas sensor cap with any sintered filter?

No — only the certified part keeps the flameproof rating.

Can I get a quote for Gas Sensor Sintered Flame-Arrestor Cap to my own drawing?

Yes. Set the size and any custom value in the technical drawing on the product page and send it with the quote form; we reply within one business day.