Monel 400 filter discs combines the construction of filter discs (ISO 9044 base cloth) with the properties of UNS N04400 (2.4360): excellent resistance to seawater, hydrofluoric acid and alkalis, slightly magnetic, service to approx. +540 °C. This page summarizes the grade data, its behavior in filtration service, comparable alloys, and the specifications supplied.
Why Choose Monel 400 for Filter Discs
The marine and chemical-processing specialist alloy. For filter discs, this matters when excellent resistance to seawater, hydrofluoric acid and alkalis is the controlling requirement.
Alloy Properties
| Grade designation | UNS N04400 (2.4360) |
|---|---|
| Magnetic response | Slightly magnetic |
| Service temperature | approx. +540 °C |
| Corrosion characteristic | Excellent resistance to seawater, hydrofluoric acid and alkalis |
Corrosion Behavior in Filtration Service
Nickel-family alloys are specified for filter discs when stainless is not enough: Monel 400 for seawater and hydrofluoric acid, Inconel 600 for oxidation at extreme temperature, Hastelloy C-276 for hot chlorides and mixed acids, titanium for chlorides with weight savings. Match the alloy to the specific chemistry — they are not interchangeable.
Comparable Alloys
Between the special alloys, selection is chemistry-led: Monel 400 (HF, seawater), Inconel 600 (heat/oxidation), Hastelloy C-276 (broadest acid resistance), nickel 200 (caustic), titanium (chlorides, weight). 316L remains the cost benchmark — specify a special alloy only when the datasheet chemistry demands it.
Specifications of Filter Discs Available in Monel 400
| Diameter (mm) | Mesh / micron options | Layers | Edge treatment | Reference standard |
|---|---|---|---|---|
| 10 | 40-Mesh to 500-Mesh / 25-400 u00b5m | 1-5 | Plain cut or spot welded | ISO 9044 base cloth |
| 20 | 40-Mesh to 500-Mesh / 25-400 u00b5m | 1-5 | Plain cut or spot welded | ISO 9044 base cloth |
| 38 | 40-Mesh to 500-Mesh / 25-400 u00b5m | 1-5 | Spot welded or bound rim | ISO 9044 base cloth |
| 50 | 40-Mesh to 500-Mesh / 25-400 u00b5m | 1-7 | Aluminum / SS bound rim | ISO 9044 base cloth |
| 100 | 40-Mesh to 635-Mesh / 20-400 u00b5m | 1-7 | Aluminum / SS bound rim | ISO 9044 base cloth |
| 200 | 40-Mesh to 635-Mesh / 20-400 u00b5m | 1-7 | SS bound rim | ISO 9044 base cloth |
| 300 | 40-Mesh to 635-Mesh / 20-400 u00b5m | 1-7 | SS bound rim | ISO 9044 base cloth |